An Inspector’s Perspective:
Processing
Best Practices for Organic Food Processors
By Lori Wyman
Is Your Company
an Organic
Processing Role
Model?
Submit Your Best
Practices.
“Best Practices for Organic
Food Processors” is going to
be a repeat feature in our Pro-
cessing column. If your com-
pany has a best practice you
would like to share and show-
case in Organic Processing
Magazine, or if you are an in-
spector who would con-
tribute your insights and
experiences, please contact
OP’s editor, Kat Schuett, at
kat@organicprocessing.com.
In organic certification, it’s all about the process. In other words, rather than testing the final product to measure certain properties, organic standards instead carefully
verify each and every step—from production
and processing to labeling—taken to create
each product.
This means that organic companies often
need to adapt equipment to meet the certification standards for organic processing. They
must also draw from a list of approved cleaning substances that can come in contact with
the food. For example, residues from quaternary ammonia sanitizer are permitted to
come in contact with conventional foods—
but not with organic—so organic inspectors
use test strips to check for its presence. Organic companies must also utilize preventative, nontoxic pest controls such as traps and
lures rather than routinely spraying pesticides
or rodenticides.
Organic inspectors encounter a variety of
ways in which food processors go about complying with the standards, often involving innovative and creative methods. These
producers should be commended for their
enthusiasm and financial investment in developing systems that do the job. These innovations may include computer systems for
tracking organic lot codes, specially designed
storage and handling containers to prevent
commingling and NOP-approved sanitation
systems for food safety. Below are some excellent examples from a variety of businesses that
were willing to share their methods with
Organic Processing Magazine’s readers.
Commingling and Contamination
Contamination is a term that organic inspectors use when an organic product comes
in contact with a prohibited substance that
may be allowed in conventional foods. By
keeping the organic ingredients separated by
packaging, barriers or distance, the organic
ingredients are less likely become contaminated. The term “commingling” is used when
these practices
are not adhered
to and organic
products or ingredients come in
contact with conventional ingredients, which could
compromise their
organic integrity.
Manufacturers
that are producing both organic and non-organic items in
the same facility are required to take steps to
prevent commingling and contamination.
The George Howell Coffee Company, an
artisan coffee roaster based in Acton, Massachusetts that focuses single estate and micro-lot coffees, is an example of a facility that is an
inspector’s delight. Most coffee roasters store
raw beans in big jute bags that are often left
open, exposed to air and airborne contaminants. George Howell, however, instead works
directly with its small producers to ensure that
organic green coffee beans are put into vacuum-sealed bags directly after harvest.
This is not only an easy way prevent contamination and commingling, it also ensures
that the beans stay fresh, said Jerry O’Hare,
sales and customer service manager. “Either
packed at origin or repacked at the warehouse upon arrival, moving coffee out of the
industry-standard jute bags not only benefits
the freshness of the coffee, but helps main-
Vacuum-sealed bags at
George Howell Coffee Roasters keep coffee beans fresh
and free from contamination.